Double Flap Valve

Double Flap Valve

Rieco’s Double Flap Valve, also known as a double dump valve, is an airtight valve designed for efficient, safe, and controlled handling of bulk materials. This valve plays a critical role in industries where solid, granular, or powder materials need to be reliably discharged from silos, bins, cyclones, or hoppers, under positive or negative pressure conditions.

Operation

The Double Flap Valve operates through a systematic and alternating cycle of its two flap plates:

  • Material Discharge Phase 1: The top flap plate opens, allowing the collected material to discharge into the bottom plate compartment.
  • Airlock Phase 1: The top flap plate then re-closes, creating an airtight seal that prevents air leakage above the valve.
  • Material Discharge Phase 2: Subsequent to the top plate closure, the bottom flap plate opens, permitting the material to discharge from the valve into the next section of the process.
  • Airlock Phase 2: The bottom plate then re-closes, securing an airtight seal that prevents air leakage below the valve.

This cycle is continuously repeated, allowing for a steady and controlled discharge of material while maintaining an effective airlock to isolate the pressures above and below the valve.

Types

Electro pneumatic double flap valve

An electro-pneumatic double flap valve is a variation of the double flap valve that incorporates an electro-pneumatic actuation mechanism. This type of valve combines electrical control with pneumatic power to operate the flaps and regulate the flow of fluids or gases. Here's how it generally works:

  • Actuation Mechanism: An electro-pneumatic double flap valve utilizes an actuator that converts electrical signals into pneumatic pressure. The actuator is typically a solenoid valve or an electric motor-driven mechanism that controls the flow of compressed air or gas to operate the flaps.
  • Control System: The valve is connected to a control system, such as a programmable logic controller (PLC) or a dedicated control unit. The control system receives input signals, such as pressure, flow rate, or timing, and sends corresponding electrical signals to the actuator.
  • Flap Operation: When the electrical signal is received, the actuator adjusts the pneumatic pressure, which in turn operates the flaps of the double flap valve. Depending on the control signal, the flaps can be opened, closed, or positioned at specific angles to regulate the flow as required.
  • Feedback and Monitoring: Some electro-pneumatic double flap valves incorporate sensors or feedback mechanisms to provide information about the position of the flaps. This feedback allows the control system to monitor the valve's status, detect any malfunctions, or provide data for process control.
Motorised double flap valve

A motorized double flap valve is a type of valve that utilizes a motorized actuator to control the opening and closing of the flaps. It combines mechanical motion with an electric motor to regulate the flow of fluids or gases. Here's how a motorized double flap valve generally operates:

  • Actuation Mechanism: The valve is equipped with an electric motor-driven actuator that is connected to the flaps. The actuator consists of a motor, gears, and linkage mechanisms that translate the rotary motion of the motor into the linear motion required to open or close the flaps.
  • Control System: The actuator is controlled by an electrical control system, such as a control panel or a programmable logic controller (PLC). The control system receives input signals, such as manual control inputs, process parameters, or signals from sensors, and sends corresponding commands to the actuator.
  • Flap Operation: When the control system sends a command to the actuator, the motor rotates, transmitting the motion through the gears and linkages to the flaps. The flaps are then opened or closed based on the desired flow conditions. The motorized actuation provides precise control over the position and movement of the flaps.
  • Feedback and Monitoring: Some motorized double flap valves incorporate sensors or feedback mechanisms to provide information about the position of the flaps. This feedback allows the control system to monitor the valve's status, verify proper operation, and enable closed-loop control if necessary.
Counterbalance double flap valve

A counterbalance double flap valve is a specific type of double flap valve that incorporates a counterbalancing mechanism to assist in the operation of the flaps. The counterbalance mechanism helps to reduce the effort required to open and close the flaps, particularly in situations with high flow rates or pressure differentials. Here's how a counterbalance double flap valve typically functions:

  • Flap and Hinge Design: The valve consists of two flaps that are hinged at the top or side of the valve body. The flaps are typically made of a flexible material like rubber or elastomer to provide a tight seal when closed.
  • Counterbalance Mechanism: The counterbalance mechanism is integrated into the valve to offset the weight of the flaps and assist in their movement. It typically involves the use of weights or springs that are connected to the flaps and provide a counteracting force.
  • Opening and Closing: When the fluid or gas flow begins to exert pressure on the flaps, the counterbalance mechanism helps to reduce the resistance and facilitates the opening of the flaps. As the flow subsides or reverses, the counterbalance mechanism assists in closing the flaps smoothly and effectively.
  • Flow Control: The position of the flaps in a counterbalance double flap valve can be adjusted to control the flow rate. By altering the tension or force applied by the counterbalance mechanism, the degree of flap opening can be regulated, allowing for fine-tuning of the flow control.

Features

  • Alternating Dual-Flap Mechanism:
    Employs two flap plates that open and close in an alternating cycle, ensuring continuous material flow while maintaining an effective airlock.
  • Airtight Sealing:
    Engineered to prevent air leakage both above and below the valve during its operating cycle, preserving system pressure and preventing contamination.
  • Continuous Discharge:
    Designed for uninterrupted material flow, facilitating a steady and controlled discharge of bulk materials.
  • Abrasion-Resistant Option:
    For abrasive materials, the valve can be equipped with Hardox liners in the flap and body, significantly increasing its resistance to wear and tear.
  • Versatility in Material Handling:
    Capable of handling a wide range of bulk materials, including solid, granular, powdery, and compact materials, under positive or negative pressure conditions.
  • Low Maintenance:
    The robust design minimizes wear and tear, resulting in lower maintenance requirements compared to other valve types.
  • Compatible with Various Pressure Conditions:
    Effectively operates under both positive and negative pressure conditions, making it versatile for different industrial setups.
  • Safety and Compliance:
    Engineered to meet relevant industry safety standards, ensuring reliable and safe operation in various industrial environments.
  • Customizable Design Options:
    The Material of Construction (MOC) can be tailored to suit specific application needs, enhancing compatibility with different types of bulk materials.
  • Variety of Actuator Arrangements:
    Available with different actuator options, including pneumatic, electric, hydraulic, to suit various operational needs and integrate seamlessly with existing systems.

These features collectively make Rieco's Dome-Structured Valve a highly effective, reliable, and versatile solution for a wide range of material handling applications.

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