Cement Industry

CASE STUDY ON CLINKER COOLER POLLUTION CONTROL SYSTEM

Traditionally on clinker cooler application gas conditioner and electrostatic precipitator combination was used world over. However, in certain areas where water is scarce, use of conditioner is a big constraint. Also air pollution control norms are getting stringent day by day which ESP is unable to meet. Similarly efficiency of ESP is not consistent under changing inlet conditions.

RIECO provided answer to the problem at Gulf Cement Company Ras-Al-Khaima UAE by supplying cooler bag filter combination for clinker cooler application. The system is performing satisfactorily meeting stringent emission control norms.

Customer/User GULF CEMENT COMPANY Ras-Al-Khaima UAE Through Thyssenkrupp Industries India
Year of Manufacturing 2005
COOLER DETAILS
Tubular Cooler Type Indirect Contact, Cross Flow
Application To Cool Hot Air From Clinker Cooler
Cooling Media Forced Draft of Atmospheric Air
Hot Gas Flow Rate 423000 Nm3/hr
Hot Gas Inlet Temperature
Hot Gas Inlet Temperature 300C
Hot Gas Outlet Temperature 120C
Cooling Air Inlet Temperature 50C (max)
Cooling Air Inlet Temperature 50C (max)
BAG FILTER DETAILS
Bag Filter Type Pulse Jet
Gas Flow Rate 6,40,000 m3/hr
Dust Load Inlet 20 gm/m3
Dust Load Outlet Less than 15 mgm/Nm3
Gas Temperature 120 C
Filter Cloth Area (total) 7920 m2
Number of Chambers 4 No’s
Number of Filter Bags / Chamber 660 No’s
Filtration Velocity 1.35 m3/min/m2

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